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Ohlone Racing Renegades FSAE
Formula SAE — Ohlone College — Fremont, CA

Renegade Built. Race Ready.

420+
Teams Worldwide
1st
Year for Ohlone
14mo
Build Timeline
Prototype Build & Testing

Ohlone College Renegades: Ohlone College's first-ever Formula SAE team — Renegades designing, fabricating, and racing a full open-wheel prototype car from scratch in Fremont & Newark, CA.

Formula SAE — Year 1
Who We Are

Engineering
That Moves

We are Ohlone College's inaugural Formula SAE program — a team of Renegades building something most community colleges never attempt.

Formula SAE is a global collegiate design competition organized by SAE International. Teams design, build, and race a small open-wheel race car from scratch, then present it to panels of professional engineers from automotive and aerospace firms including GM, Ford, Honda, and Lockheed Martin.

Being a community college team is not a disadvantage — it is our identity. Our students are working engineers in training, many the first in their families to pursue a technical degree. We bring focus, resourcefulness, and a chip on our shoulder.

We are competing in FSAE Michigan/Lincoln — the largest engineering design competition in the world — alongside 420+ teams from 52 countries. Ohlone Renegades belong on that grid.

Engine
Honda CBR600F4i
Drivetrain
Chain, Rear-Wheel Drive
Chassis
4130 Chromoly Space Frame
Target Weight
< 440 lb Race Trim
Suspension
Unequal-Length A-Arms, 4 Corners
Competition
FSAE Michigan / Lincoln
The Car

Six Systems. One Machine.

Every subsystem is student-designed. No kit, no shortcut, and no precedent at Ohlone College.

SYS — 01

Chassis & Structure

4130 chromoly steel space frame, TIG welded by students. Designed to FSAE roll-hoop and impact-attenuator rules with every node calculated before cutting.

SYS — 02

Suspension

Unequal-length double A-arms at all four corners. Custom machined uprights, Öhlins coilovers, and fully adjustable geometry for event-day tuning.

SYS — 03

Powertrain

Honda CBR600F4i engine through a 20mm SAE restrictor. Custom intake plenum, standalone ECU, and a stainless exhaust routed for maximum ground clearance.

SYS — 04

Brakes

Wilwood Dynalite four-piston calipers at all corners, dual-circuit pedal box with adjustable brake bias, and stainless-braided AN lines throughout.

SYS — 05

Aerodynamics

Single-element front and rear wings in fiberglass. Designed using CFD, tested against FSAE dimensional rules, and paired with a flat underbody floor.

SYS — 06

Software & Data

AiM MXS dash with GPS lap timing, four-corner wheel speed logging, Python lap simulation, TunerStudio ECU mapping, and Deutsch DT harnesses.

Build Schedule

The Road to Competition

Phase 1 • Months 1–2

Design & Planning

Rules study, suspension geometry simulation, chassis design, engine selection, procurement of long-lead items, and SAE registration.

Phase 2 • Months 3–5

Chassis Fabrication

Jig build, tube cutting, and TIG welding of the space frame. Simultaneous machining of suspension uprights, hubs, and pedal box fabrication.

Phase 3 • Months 5–8

Assembly & Integration

Engine install, suspension assembly, brake system, wiring harness, fuel system, and first startup. All subsystems verified before rolling.

Phase 4 • Months 8–11

Testing & Development

Shakedown, data-driven tuning, driver development, reliability runs, bodywork/aero fitment, and competition tech checklist completion.

Phase 5 • Months 12–14

Competition

FSAE Michigan or Lincoln. Static events (design, cost, business plan) and dynamic events (skidpad, autocross, acceleration, endurance).

The Team

The Renegades Building It

Engineering, computer science, electrical, and business students from Ohlone College. Every person builds, designs, and competes.

TL

Team Lead

Program Director
Mechanical Engineering
CL

Chassis Lead

Frame & Structure
Mechanical Engineering
SL

Suspension Lead

Geometry & Dynamics
Mechanical Engineering
PL

Powertrain Lead

Engine & Drivetrain
Mechanical Engineering
EL

Electronics Lead

Wiring & Data Systems
Electrical Engineering
SW

Software Lead

Data, Sim & Tools
Computer Science / Software
BM

Business Manager

Sponsorship & Finance
Business / Engineering
Join the Team

Find Your Role on the Renegades.

We have roles for every background — engineers, fabricators, machinists, welders, electronics techs, business students, and creatives. No prior FSAE experience is required.

Core technical roles involve direct work on the car's critical systems and require a brief calibration conversation with the system lead plus a four-week trial period. Contributor roles are open to any currently enrolled Ohlone student — you show up, you're on the team.

All team members must be currently enrolled at Ohlone College (minimum one unit). Anyone working in the shop must complete Ohlone's shop safety orientation. Drivers must hold a valid license and pass a team driver evaluation.

Team Lead

Program director & point of contact
Core

Owns the overall program. Coordinates between system leads, manages master schedule, and drives external relationships.

  • •Run weekly lead & monthly all-hands meetings
  • •Maintain master schedule and critical path
  • •Present business plan at static events
Hrs/Wk
8–12
Trial
6 Wks
Openings
1

Chassis Lead

Frame, structure & safety systems
Core

Designs and builds the backbone of the car. Owns the space frame from SolidWorks sketch to final TIG weld and FEA compliance.

  • •Design chassis in SolidWorks Weldments & run FEA
  • •Build chassis jig and oversee tube cutting/welding
  • •Ensure compliance with FSAE structural rules
Hrs/Wk
10–15
Trial
4 Wks
Openings
1

Suspension Lead

Geometry, dynamics & handling
Core

Defines how the car handles. Runs kinematic analysis in OptimumK, designs all four corners in CAD, and oversees upright machining.

  • •Run kinematics in OptimumK & design A-arms/hubs
  • •Coordinate CNC/manual machining of uprights
  • •Set alignment, ride height, and corner weights
Hrs/Wk
10–14
Trial
4 Wks
Openings
1

Powertrain Lead

Engine, intake, exhaust & drivetrain
Core

Gets the car moving. Responsible for the Honda CBR engine rebuild, 20mm restrictor intake plenum, exhaust, and rear drivetrain.

  • •Tear down, inspect, and rebuild Honda CBR engine
  • •Fabricate 20mm restrictor, intake & exhaust
  • •Plumb fuel system & configure ECU base map
Hrs/Wk
10–15
Trial
4 Wks
Openings
1

Electronics Lead

Wiring, data acquisition & safety
Core

Makes the car smart and safe. Designs the full wiring harness schematic, safety kill switches, and AiM MXS data acquisition system.

  • •Design wiring schematic & Deutsch DT harness
  • •Install master switch, kill switches & fuse block
  • •Configure AiM dash, GPS, and wheel sensors
Hrs/Wk
8–12
Trial
4 Wks
Openings
1

Software Lead

Data analysis, simulation & tools
Core

Makes the team faster through code. Builds lap simulation models, analyzes AiM telemetry logs, and maintains team automation tools.

  • •Build lap simulation models in Python or MATLAB
  • •Write telemetry analysis scripts for AiM logs
  • •Configure MegaSquirt ECU & GitHub repo tools
Hrs/Wk
5–10
Trial
4 Wks
Openings
1–2

How Joining Works

Four-step core onboarding path
STEP 01
Show Up

Attend a weekly team meeting on the Ohlone Fremont campus or reach out on our socials.

STEP 02
Calibration Talk

Have a relaxed 30-minute chat with the system lead to match your skills and schedule.

STEP 03
Trial Period

Take on real, meaningful engineering or shop tasks for 4–6 weeks alongside the crew.

STEP 04
Full Member

Earn your official role, help complete the car, and travel with the Renegades to FSAE.

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